The automatic mold oiler for aerated concrete production line is an efficient and automated equipment, which is mainly used to apply a uniform oil film on the surface of the molds of the aerated concrete production line for the subsequent demolding operation. The following is a detailed introduction of this equipment:
I. Equipment Composition
The automatic mold oiling machine for aerated concrete production line is mainly composed of the following parts:
Frame: as the support structure of the whole equipment, it carries and fixes other parts.
Brushing system: including brushes, driving device and so on, used for oiling operation on the mold surface. Some advanced equipments are also equipped with ultrasonic positioning system to ensure the accuracy and uniformity of oiling.
Oil supply system: It consists of oil tank, pump, oil pipeline, etc. It is responsible for conveying the mold release oil to the brushing system. Some of the equipment is also equipped with an automatic control system to accurately control the amount of oil supplied.
Positioning System: Used to position the molds accurately in the working area of the oiling machine to ensure the accuracy and stability of the oiling operation.
Electrical control system: as the “brain” of the equipment, it is responsible for the automatic control of the whole oiling process, including starting, stopping and speed adjustment.
II. Working Principle
The working principle of automatic mold oiling machine for aerated concrete production line is relatively simple, mainly including the following steps:
Mold positioning: the mold is precisely placed in the working area of the oiling machine through the positioning system.
Oil supply: The oil supply system is activated and the mold release oil is pumped out from the tank and transported to the brushing system through the pipeline.
Brushing: The brushing system starts to work under the control of the electrical control system, and the brushes are driven by the driving device to carry out the oiling operation on the mold surface. Part of the equipment also adopts atomized oil spraying, and through the oil brushing parts to brush the oil evenly, to prevent the oil from moving down due to gravity convergence.
Completion: After the oiling is completed, the mold is moved out of the working area, ready for the next process.
III. Features and Advantages
High degree of automation: the whole oiling process is automated without manual intervention, which greatly improves the production efficiency.
Uniformity of oiling: Adoption of advanced brushing system and positioning technology ensures uniformity of oiling on the surface of the mold, which is conducive to the improvement of product quality.
Saving oil: through precise control of oil supply and oiling process, it effectively reduces the waste of oil and lowers the production cost.
Convenient cleaning: the equipment has a compact structure and reasonable design, which is easy to clean and maintain.
Intelligent management: some advanced equipments also have remote operation and monitoring function, which is convenient for users to carry out intelligent management.
IV. Application Scenarios
Automatic mold oiler for aerated concrete production line is widely used in the production process of aerated concrete products, such as the production line of autoclaved aerated concrete panels, aerated block bricks and other products. These products are highly favored by the market for their good sound insulation, heat preservation effect and environmental protection characteristics.
To sum up, the automatic mold oiler for aerated concrete production line is a kind of high-efficiency, automated production equipment, which is of great significance for improving product quality and reducing production costs. With the continuous development and expansion of the aerated concrete industry, the application of this equipment will have a broader future.
