In the aerated block production line, the mold running rail ferry is a key equipment, which bears the task of efficiently and smoothly transferring the molds or trolleys between different processes in the production line. The following is a detailed introduction to the mold running rail ferry:
I. Function and role
Mould running rail ferry is mainly used for transferring moulds or trolleys with raw materials from one track to another between different processes of aerated block production line, such as raw material batching, mixing, pouring, stopping, cutting, autoclaving, etc. It ensures the continuity and smooth transportation of the production line. It ensures the continuity and high efficiency of the production line, avoids the tediousness and inefficiency of manual handling, and also reduces the loss and pollution of the materials in the transferring process.
II. Structure and features
Rail system: the ferry runs on a specific rail system, which is carefully designed according to the layout of the production line and process requirements to ensure that the ferry can smoothly and accurately complete the transfer task.
Driving system: the ferry usually adopts electric or hydraulic driving system, which is characterized by strong power and stable operation. The drive system can accurately control the speed and position of the ferry to meet the precise control requirements of the production line.
Carrying system: The carrying system of the ferry is carefully designed to carry a certain weight of molds or carts, and to ensure the stability and safety of the molds or carts in the transfer process.
Control system: The ferry is equipped with advanced control system, including electrical control cabinet, touch screen operation interface and so on. The operator can remotely control and monitor the ferry through the control system to realize automatic operation and improve production efficiency.
III. Working Principle
The working principle of the mold running rail ferry is relatively simple and efficient. When need to transfer molds or carts, the operator first sends a command through the control system, the drive system starts and drives the ferry to run on the track. In the process of running, the bearing system of the ferry ensures the stability and safety of the molds or trolleys. When the ferry arrives at the target position, the control system will issue a stop command, the drive system stops running and completes the transfer task.
IV. Maintenance and upkeep
In order to ensure the long-term stable operation and prolong the service life of the mold running track ferry car, it is necessary to carry out regular maintenance and repair. Specific content includes:
Check whether the track system is flat, free of debris and damage to ensure that the ferry can run smoothly.
Check whether the motor, reducer and other parts of the drive system are running normally, with or without abnormal sound and heat phenomenon.
Check whether the connecting parts of the bearing system are fastened and reliable, and whether the bearing surface is flat and free from wear and tear.
Regularly clean and lubricate and maintain the ferry to reduce friction and wear.
Regularly check whether the electrical components and lines of the control system work normally to ensure the stability and reliability of the control system.
In summary, the mold running rail ferry plays an important role in the production line of aerated block. Its efficient and smooth transfer function ensures the continuity and efficiency of the production line, and also provides strong support for the automation and intelligence of the production line.
