The batching system of aerated concrete block equipment is a key link in the production process, which is responsible for accurately proportioning various raw materials according to a certain ratio to ensure the quality of the final product. The following is a detailed introduction to the batching system of aerated concrete block equipment:
I. System Overview
Batching system is an automatic batching equipment, which is widely used in the production of concrete, aerated concrete and other building materials. It is controlled by computer (microcomputer), combined with automatic batching algorithm software, to realize accurate proportioning and mixing of various materials.
II. System Composition
The batching system of aerated concrete block equipment is mainly composed of the following parts:
Storage device: it is used to store all kinds of raw materials, such as cement, fly ash, lime, gypsum, aluminum powder and so on. These raw materials are fed into the batching system through transportation equipment (such as bucket elevator, screw conveyor, etc.).
Measuring devices: These include electronic scales, flow meters, etc., which are used to accurately measure the raw materials entering the batching system. Measuring devices are usually connected with computer control system to realize automatic control and data recording.
Conveying device: such as belt conveyor, screw conveyor, etc., used for conveying the measured raw materials to the mixing equipment. The speed and flow rate of the conveying device can be adjusted as needed to ensure the accuracy of the ratio.
Mixing equipment: mixes and blends the measured ingredients to form a uniform slurry or concrete. Mixing equipment is usually characterized by high efficiency and durability to meet the needs of large-scale production.
Control system: It is the core part of the whole batching system, which is composed of computer (microcomputer) and corresponding control software. The control system is responsible for receiving operation instructions, monitoring the batching process, adjusting the measuring parameters, etc., to ensure the normal operation of the batching system and accurate proportioning.
III. Working Principle
The working principle of batching system of aerated concrete block equipment is as follows:
Raw materials are sent into the storage device through transportation equipment, waiting for batching.
According to the production formula and process requirements, the control system sends out commands to start the measuring device to accurately measure the required raw materials.
The measured raw materials are sent into the mixing equipment through the transportation device for mixing.
During the mixing process, the control system monitors the mixing status and mixing effect in real time and makes adjustments as needed.
After the mixing is completed, the slurry or concrete is sent to the next process for processing through the conveying device.
IV. Main Features
High degree of automation: the batching system adopts computer control, realizing fully automatic operation from raw material metering to mixing and stirring, which greatly improves the production efficiency and product quality.
High accuracy: the measuring device adopts high-precision electronic scales and flow meters and other equipment, which can ensure the accuracy of raw material proportioning and avoid the error caused by manual operation.
Strong flexibility: the control system can be adjusted and optimized according to different production formulas and process requirements to meet diversified production needs.
High reliability: the batching system is made of high-quality materials and advanced technology, featuring wear-resistant, corrosion-resistant, high temperature-resistant, etc., which is able to operate stably in the harsh production environment.
Convenient maintenance: the dosage system has compact structure and reasonable design, which is convenient for daily maintenance and repair. At the same time, the control system has fault diagnosis and alarm function, which can find and solve problems in time.
V. Application Examples
In the production process of aerated concrete blocks, the batching system plays a vital role. Take an aerated concrete block production line as an example, its batching system can be cement, fly ash, lime, gypsum and other raw materials in accordance with a certain proportion of accurate ratio, and through the mixing equipment to mix evenly into the casting mixer for casting molding. The final production of aerated concrete blocks has the advantages of light weight, heat insulation, sound insulation, etc., and is widely used in the fields of wall materials, infill walls, floor slabs and roof panels.
