定制化服务,满足您的独特需求!河南正一机械,根据您的生产规模和要求,量身打造专属的AAC加气混凝土砌块生产线设备!
Technical Parameters
Equipment Model(ZYJ-P) | ZYJ-P-450 | ZYJ-P-680 | ZYJ-P-900 |
Theoretical capacity | 450 m³ / day | 680 m³ / day | 900 m³ / day |
Blocks / day | 84 | 126 | 168 |
Cycle time | 16.1 min / 块 | 10.7 min / 块 | 8.0 min / 块 |
Number of autoclaves (43.7 meters) | 2 | 3 | 4 |
Number of stacked layers | 9 | 13 | 18 |
Size of each block | 6.0 x 1.5 x 0.6 m = 5.4 m³ |
Equipment Model(ZYJ) | ZYJ-900 | ZYJ-1130 | ZYJ-1360 | ZYJ-1580 |
Theoretical capacity | 900 m³ / day | 1130 m³ / day | 1360 m³ / day | 1580 m³ / day |
Blocks / day | 168 | 210 | 250 | 294 |
Cycle time | 8.0 min / 块 | 6.4 min / 块 | 5.4 min / 块 | 4.6 min / 块 |
Number of autoclaves (43.7 meters) | 4 | 5 | 6 | 7 |
Number of stacked layers | 18 | 23 | 27 | 32 |
Size of each block | 6.0 x 1.5 x 0.6 m = 5.4 m³ |
Equipment Model(ZYJ-P) | ZYJ-L-1580 | ZYJ-L-1810 | ZYJ-L-2040 |
Theoretical capacity | 1580 m³ / day | 1810 m³ / day | 2040 m³ / day |
Blocks / day | 294 | 336 | 378 |
Cycle time | 4.6 min / 块 | 4.0 min / 块 | 3.6 min / 块 |
Number of autoclaves (43.7 meters) | 2 | 3 | 4 |
Number of stacked layers | 33 | 38 | 41 |
Size of each block | 6.0 x 1.5 x 0.6 m = 5.4 m³ |
The fully automatic intelligent AAC (Autoclaved Aerated Concrete) block production line is a modern manufacturing equipment specifically designed for the production of AAC blocks. Here is a detailed introduction to this production line:
I. Basic Concept
AAC blocks are lightweight porous concrete blocks made from a mixture of cement, lightweight aggregates (such as perlite, fly ash, etc.), and gas-generating agents, processed through mixing, pouring, gas generation, cutting, and autoclaving. The fully automatic intelligent AAC block production line utilizes advanced automation technology and intelligent control systems to achieve full automation and intelligence in the entire production process of AAC blocks.
II. Main Features
High Degree of Automation: The fully automatic intelligent AAC block production line employs state-of-the-art automation equipment, including automatic batching systems, automatic mixing systems, automatic molding systems, automatic cutting systems, and automatic autoclaving systems, achieving full automation from raw material proportioning to finished product warehousing.
High Production Efficiency: Due to its high degree of automation, this production line significantly increases production efficiency, shortens production cycles, and reduces production costs.
Stable Product Quality: The fully automatic intelligent AAC block production line adopts advanced control technology and detection systems, enabling precise control of various parameters during the production process to ensure stable and reliable product quality.
Energy-saving and Environmentally Friendly: This production line fully utilizes raw materials during the production process, reduces waste emissions, and adopts advanced energy-saving technologies to lower energy consumption, meeting environmental protection requirements.
Intelligent Management: The fully automatic intelligent AAC block production line is equipped with an intelligent control system that can monitor various data in real-time during the production process and make adjustments and optimizations based on the data, achieving intelligent management.
III. Production Process
The production process of the fully automatic intelligent AAC block production line mainly includes the following steps:
Raw Material Proportioning: According to production needs, raw materials such as cement, lightweight aggregates, and gas-generating agents are proportioned in a certain ratio.
Mixing: The proportioned raw materials are placed into a mixer for thorough mixing to form a uniform slurry.
Pouring and Molding: The mixed slurry is poured into molds and shaped through vibration or pressurization.
Gas Generation and Curing: The shaped blocks undergo a gas generation process to form a porous structure inside, followed by a curing process to achieve the required strength.
Cutting and Packaging: The cured blocks are cut to the required sizes and shapes, then packaged and stored.
IV. Application Fields
AAC blocks produced by the fully automatic intelligent AAC block production line have the advantages of lightweight, high strength, sound insulation, and thermal insulation, making them widely used in general industrial and civil construction, especially as wall materials for high-rise buildings and large-space structures. Additionally, AAC blocks align with the national philosophy of land protection and energy conservation, serving as an ideal green building material.
V. Market Prospects
With the continuous improvement of national environmental protection and energy-saving requirements, as well as the rapid development of the construction industry, the fully automatic intelligent AAC block production line holds broad market prospects. In the future, this production line will continue to develop in a more efficient, environmentally friendly, and intelligent direction, providing the construction industry with higher-quality and more reliable wall materials.
In summary, the fully automatic intelligent AAC block production line is a highly efficient, environmentally friendly, and intelligent manufacturing equipment with vast market prospects and development potential.