The cutting section in the aerated block production line represents a pivotal step, involving precise cutting of the preliminarily formed aerated block green bodies to meet the final dimensional and shape requirements. Within this process, the side plate conveyor roller track plays a crucial role. Below is a detailed explanation of the side plate conveyor roller track in the cutting section of the aerated block production line:
I. Basic Composition of the Side Plate Conveyor Roller Track
The side plate conveyor roller track primarily consists of rollers, side plates, driving devices, and support structures. The rollers serve as the key elements for supporting and conveying the aerated block green bodies, arranged at regular intervals between the side plates to form a smooth conveying channel. The side plates secure the roller positions and prevent the green bodies from tipping over. The driving devices power the rollers, enabling them to continuously and smoothly convey the green bodies. Lastly, the support structures uphold the entire conveying system, ensuring its stability and safety.
II. Working Principle
In the cutting section, after undergoing initial foaming and hardening, the aerated block green bodies are fed into the side plate conveyor roller track. At this point, the driving devices activate, rotating the rollers to propel the green bodies forward along the roller track. As they move, the green bodies pass beneath the cutting machine, which performs precise cuts based on pre-set programs. Upon completion, the green bodies continue advancing along the roller track until they are transported to the next section for further processing.
III. Features and Advantages
Smooth Conveyance: The roller track design ensures a smooth conveyance of green bodies, preventing damage and deformation due to jolting.
Efficient Cutting: The continuous conveying function of the roller track allows the cutting machine to operate continuously, enhancing cutting efficiency.
Precise Positioning: By precisely controlling the speed and position of the roller track, it ensures that green bodies remain in the correct position during cutting, guaranteeing cutting accuracy.
High Degree of Automation: Modern aerated block production lines employ automation control systems such as PLCs to precisely manage the side plate conveyor roller track, achieving a high level of automated production.
IV. Maintenance and Servicing
To ensure the smooth operation and extended lifespan of the side plate conveyor roller track, regular maintenance and servicing are necessary. This primarily encompasses:
Cleaning: Regularly clean dust and debris from the rollers and side plates to maintain a clear conveying path.
Roller Inspection: Check roller wear and promptly replace severely worn rollers to maintain smooth conveyance.
Lubrication: Regularly lubricate the rollers to reduce friction and wear.
Driving Device Inspection: Examine the operation of the driving devices, ensuring their proper functioning and promptly repairing or replacing damaged components.
In conclusion, the side plate conveyor roller track in the cutting section of the aerated block production line is a vital component, with its rational design, stable operation, and ease of maintenance ensuring the efficiency and quality of aerated block production.
