The production line of fly ash aerated concrete block equipment is a complex system that uses raw materials such as fly ash, cement, and lime to produce aerated concrete blocks with advantages such as lightweight, thermal insulation, and sound insulation through a series of process steps. The following is a detailed introduction to the production line:

1、 Composition of production line

The production line of fly ash aerated concrete block equipment mainly consists of the following parts:

Raw material processing equipment: including jaw crushers, ball mills, silos, electromagnetic vibration feeders, belt conveyors, etc. These devices are used to crush and grind raw materials such as quicklime and fly ash, and transport them to subsequent processes.

Mixing system: The mixing system is the core part of the production line, consisting of a mixer, a mixer drive device, and a control system. It is responsible for mixing raw materials evenly in a certain proportion to form a slurry suitable for pouring.

Grouting system: The grouting system includes conveying pumps and molds, etc. The mixed slurry is transported to the mold through a conveying pump for pouring and forming.

Forming system: In the mold, the slurry is pressed down to form uniform blocks. The formed blocks need to undergo a period of rest to increase their strength.

Maintenance system: The maintenance system includes equipment such as autoclaves and boilers. The formed blocks are sent into a steam pressure vessel and further strengthened and stabilized under high-temperature and high-pressure steam curing.

Cutting and packaging equipment: After resting and curing, the blocks need to be cut to meet different size requirements. After cutting, the blocks can be packaged and sold from the factory.

2、 Production process flow

Raw material processing: Crush and grind raw materials such as quicklime and fly ash, and store them in categories.

Ingredients and mixing: Add raw materials and auxiliary materials such as cement and gypsum to the mixer in a certain proportion, mix thoroughly, and form a uniform slurry.

Pouring and Forming: The mixed slurry is transported into the mold through a conveying pump for pouring and forming. The formed blocks undergo a period of rest in the mold.

Steam curing: After static curing, the blocks are sent into a steam curing kettle and further strengthened and stabilized under high-temperature and high-pressure steam curing.

Cutting and packaging: Cut the blocks after steam curing to meet different size requirements. After cutting, the blocks can be packaged and sold from the factory.

3、 Characteristics of production line

High degree of automation: The production line adopts advanced automation control technology, which can achieve automated operations of raw material batching, mixing, pouring, forming, and curing processes.

High production efficiency: The various processes of the production line are closely connected, enabling continuous production and greatly improving production efficiency.

Stable product quality: Through precise ingredients and strict process control, we can ensure that the produced aerated concrete blocks have stable quality.

Environmental protection and energy conservation: The production line adopts advanced environmental protection technologies and energy-saving measures, which can reduce energy consumption and waste emissions, and meet the requirements of national environmental protection policies.

4、 Application Fields

Fly ash aerated concrete blocks have advantages such as lightweight, thermal insulation, and sound insulation, and are widely used in fields such as wall construction, partition walls, road masonry, and energy-saving buildings. With the continuous improvement of national requirements for building energy conservation and environmental protection, the market prospects of fly ash aerated concrete blocks will be even broader.